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Chicken Cage Production Process

As professional manufacturer for poultry cages, BaiYi company has been exporting poultry cages, including: layer cages, broiler cages and baby cages with more than 8 years and always supply fair price with top quality cages.

Our cages quality are guaranteed from raw materials choosen to production supervision.

Wire Drawing Workshop

Use high quality Q-235 high speed wire rods to produce laying cages, chick cages and broiler cages.

With high hardness and elasticity, it makes our poultry cages hard to deform and extends service life by more than three years.

To reduce cost, some small factories use Q-195 steel wires to make cages which are interior to Q-235 in hardness and flexibility, the cages are easily collapse.

But just from the pictures of cages, you can’t see Q235 and Q195 difference, so, please pay attention to the material when purchasing poultry cages and don’t judge from price only.

 

Cage Mesh Production

Processes: Cold drawing, straightening, welding, end cutting, bending, shaping, hot-dip galvanizing, assembling

Wire drawing equipment and technology: Drawn steel wire comes with smooth surface, without cracks and scratches. As cage mesh is shaped, it can effectively protect the poultry feet from damage.

Fully automatic welding equipment: The welding equipment ensures consistent welding depth of each welding point and flat mesh surface. Consequently, the each cage mesh comes with high longevity,excellent elasticity, high roughness and low egg cracking rage.

Cage Frame Production

The frame is fabricated from angle bars with a thickness of 4mm. The angle bars are stored in bulk, providing large space savings, and they are easy to assemble and ensure high stability after assembly.

The frames for our poultry cage systems are coated using hot and cold galvanizing processes.

Cage Mesh Galvanizing

With zinc coating, our poultry cages feature high resistance to corrosion and long service life of up to 20 years.

1) Degreasing: Chemicals and electrical solutions are used to degrease the cage, reaching 98% effect.

2) Derusting: Hydrochloric acid is heated to conduct derusting operation. It is controlled by computer and avoids secondary rusting. Rust removal efficiency is up to 98%.

3) Galvanizing: Each galvanizing pool is provides with filter to prevent adhesion of impurities. Zinc is uniformly coated and zinc coating thickness is increased from 0.03mm to 0.05mm. 1t cage contains 12kg zinc.

4) Cleaning: Neutral water is used to wash the galvanized meshes

5) Forming: Dry in hot wind at uniform temperature to keep consistent gloss



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